10.5.6. Removal, repair and installation of a starter of AZE 2154 of Iskra

It will be required to you: screw-drivers with flat and crosswise edges, keys "on 8", "on 13", "on 14", a stripper of lock rings.
1. Disconnect a wire from the minus plug of the rechargeable battery.
2. Delay a rubber cover …
3. … turn off a nut of the plug of a wire of power supply of the traction relay …
4. … also remove the plug from a hairpin.
5. Turn off a nut of the plus plug of food of a starter …
6. … also remove the plug from a contact bolt.
7. Turn out a bolt of the lower fastening …
8. … turn off a nut of the top fastening of a starter to a coupling case …
9. … also remove a starter.
10. Check the holding winding of the traction relay of a starter. For this purpose at first connect "minus" of the rechargeable battery to the plug 2, and then "plus" to a contact bolt 1 (at the plug disconnected from a contact bolt) – the anchor of the relay has to be involved sharply.
11. Check the holding starter relay winding, having connected to the plug of food of the holding winding "plus" batteries, and "minus" to the starter case — the anchor of the traction relay has to be involved smoothly. Otherwise replace the traction relay. The anchor of the traction relay has to move in the case freely, without jammings. Examine contact bolts. Smooth out a small skin the burned slightly heads of bolts.
12. Turn off a nut of fastening of the tire to a contact bolt.
13. Disconnect the tire from a contact bolt of the traction relay.
14. Turn out two screws of fastening of the traction relay …
15. … also remove the relay.
16. Take a spring from an anchor …
17. … also take out an anchor of the traction relay, having raised it that the loop of an anchor was removed from the lever.
18. Turn out two bolts of fastening of a cover of the back bearing …
19. … also uncover the bearing a back cover of a starter.
20. Remove fixing …
21.... and remote washers.
22. Turn out two coupling bolts and take them from the case.
23. Remove a back cover from a starter anchor shaft.
24. Remove a remote washer from a starter anchor shaft.
25. Carefully, not to damage a brush, remove brush knot from an anchor.
26. Remove from the basis of brush knot the case with the tire and "plus" brushes.
27. Uncover from outside the drive together with a reducer.
28. Take a reducer with the drive from a starter cover from the drive.
29. Insert a mandrel into a drive shaft reducer...
30. … establish a drive shaft on a mandrel and other mandrel bring down a restrictive ring from a lock ring.
31. Unclench a lock ring …
32. … also remove it.
33. Then remove a restrictive ring.
34. Having hooked the screw-driver …
35. … take the lever from reducer case eyes …
36. … then remove the lever from a coupling washer …
37. … also remove the obgonny coupling from a drive shaft.
38. Having hooked the screw-driver a starter reducer cover …
39. … remove it from a reducer …
40. … also take gear wheels from a reducer.
41. Having hooked the screw-driver the fixing ring …
42. … remove it …
43. … then remove a persistent washer …
44. … also take a drive shaft from the leading gear wheel of a reducer.
45. Examine an anchor. If the collector 2 is polluted or on it there are risks, traces of a podgoraniye and other defects, the collector's proshlifuyta a small glass skin. At a considerable roughness of a collector or a vystupaniya of mica between its plates (lamels) pierce a collector on the lathe and then a proshlifuyta a small glass skin. The core beating concerning pins of a shaft should not exceed 0,08 mm. Otherwise replace an anchor. At detection on a shaft of 1 anchor of a yellow raid remove it from the bearing with a small skin as it can lead to jamming of a gear wheel on a shaft. If on surfaces of pins and shliyets of a shaft there were teases, zaboina, replace an anchor. Check reliability of the soldering of conclusions of a winding 3 anchors to collector plates. Examine a winding on anchor end faces, diameter of a winding has to be less package of iron of an anchor. Otherwise replace the stator. On the internal surface of the stator there should not be anchor zadevaniye traces about the stator. Otherwise replace anchor shaft bearings.
46. Check a condition of a winding of an anchor by means of the control lamp fed by alternating current voltage of 220 V. Bring tension to a plate of a collector and the core of an anchor — the lamp should not burn. If the lamp burns, so there is a short circuit of a winding of an anchor or plate of a collector on "weight". In this case replace an anchor.
47. Holding the obgonny coupling, turn a starter gear wheel in both parties: clockwise the gear wheel has to rotate freely, counterclockwise should not rotate. Otherwise replace the drive.
48. Install the starter drive on a drive shaft, it has to freely, without jammings to move on shaft vents.
49. If details of the drive are strongly worn-out or damaged, replace the drive. At detection забоин on a zakhodny part of teeths of a gear wheel to a proshlifuyta teeths a fine-grained emery circle of small diameter.
50. Examine plugs in which the shaft established in a starter cover from the drive, a cover from a collector, to a support of a shaft of an anchor and a support of a shaft of the drive rotate. If plugs are worn-out or on them there are teases, sinks and other defects, replace covers or support with defective plugs. Replace covers and support with cracks.
51. Examine the stator: if on it there are anchor zadevaniye traces, replace a back cover and an intermediate support.
52. Replace the brushes which are worn out to the size less than 3,5 mm between a working surface and a conclusion.
53. Check ease of movement of brushes in brush holder guides. They have to move without jamming, and the brush holder should not have chips and cracks.
54. Examine a drive shaft. Screw vents and necks should not have zadir and strong wear. Remove traces of transfer of copper from plugs on necks a small glass skin as they can become the reason of jamming of a shaft subsequently. Drove and its three axes of gear wheels should not have side plays in connections.
55. Check an ohmmeter whether contact bolts of the traction relay a contact plate become isolated. For check collect the scheme shown on a photo and move an anchor in the relay against the stop. If bolts do not become isolated, replace or repair the relay.
56. Collect a starter in the return sequence. Before assembly oil drive gear wheel teeths engine, and screw vents of a shaft of the drive, gear wheel teeths with internal gearing, planetary gear wheels and vents of a shaft of a rotor — jellied lubricant (TsIATIM-201, 202, 203 or Litol-24).
57. The brush holder needs to be installed in a starter separately from a cover from a collector as brushes are pushed out from guides by springs and without adaptation it is impossible to hold them in a starting position. As adaptation use a head of the suitable size from a cap key.
58. Install the assembled brush holder on the collector of an anchor, take out the assembly plug and establish a cover from a collector.
59. Establish a collected starter as it should be, the return to removal.