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5.15. Removal and installation of the engine

The engine is taken out from the car up, previously having removed the transmission (see. "Removal and installation of the transmission"). Removal of the engine requires the lifting device with a loading capacity not less than 300 kg. The car needs to be installed on the elevator, a viewing ditch or a platform. Before removal of the engine it is necessary to prepare a reliable support on which it will be located steadily.

Good advice
Before a detachment of hoses and electric wires mark them not to mix at assembly.

1. Disconnect a wire from the minus plug of the rechargeable battery.
2. Disconnect fuel-supply lines of giving and discharge of fuel.
3. Weaken an inhaling of a collar and remove the taking-away adsorber hose from the receiver union.
4. Remove an engine mudguard (see. "Removal and installation of mudguards of the engine").
5. Merge liquid from the engine cooling system (see. "Replacement of cooling liquid").
6. Merge oil from an engine case (see. "Replacement of oil in the engine and an oil filter").
7. Remove a cooling system radiator (see. "Replacement of a radiator").
8. Disconnect a shtekerny block of the sensor of a phase from a plait of wires.
9. Turn out screws and disconnect wires from sensors of the index of pressure of oil 1 and emergency pressure drop of oil 2.
10. Disconnect blocks from sensors of a temperature condition of the engine 1 and the index of temperature of cooling liquid 2.
11. Disconnect blocks of a plait of wires from the sensor of provision of a throttle block …
12. … and sensor of a mass consumption of air.
13. Weaken fastening of a collar, remove a branch pipe and take him aside.
14. Disconnect the end of a cable from the sector of the drive of a butterfly valve.
15. Weaken fastening of a tip of a braid of a cable …
16. … also take a cable of the drive of a butterfly valve aside.
17. Weaken a collar and disconnect a hose of the vacuum amplifier.
18. Weaken an inhaling of a collar and remove the taking-away adsorber hose from the receiver union.
19. Turn off forward and back nuts of fastening of a receiver and remove from hairpins of a wire of "mass" of a motor plait.
20. Disconnect blocks of a plait of wires from the idling regulator …
21. … sensor of frequency of rotation and synchronization of a bent shaft …
22. … ignition coils …
23. … and air temperature sensor.
24. Disconnect wires from a starter...
25. … and generator.
26. Disconnect a block of a plait of wires from the detonation sensor.
27. Having weakened an inhaling of collars, disconnect taking away 2 and bringing 1 hoses of a heater of Solon.
28. Turn off a nut and disconnect from the crane a hose of supply of oil to the oil heater.
29. Turn off a nut of a drain hose of the oil heater and disconnect a hose from the union of an oil case.
30. Disconnect from nozzles of a block of plaits of wires. Unbend holders of plaits of wires and take out a plait from holders.
31. Disconnect holders of a hose and plait of wires, take them aside.
32. Take off a belt of the drive of the pump of the hydraulic booster (see. "Replacement of a belt of the drive of the pump of the hydraulic booster of steering and pulley of the fan").
33. Turn out bolts of fastening of the pump of the hydraulic booster of steering and take away the pump from the engine, without disconnecting hoses (see. "Replacement of the pump of the hydraulic booster of steering").
34. Fix hooks of the load-lifting mechanism for eyes on a final collector and an arm of the generator.
35. Turn off four couples of nuts of fastening of a reception pipe to a final collector.
36. Turn out a bolt of fastening of a reception pipe to an arm on the transmission and take away a reception pipe from a final collector.
37. Turn out a bolt and disconnect a "mass" wire.
38. Turn out from each party a bolt of fastening of a pillow to a frame arm.
39. Check whether all hoses and an electrical wiring are disconnected from the engine.
40. Carefully take out the engine up.

Good advice
For convenience of removal of the engine from the car and in order to avoid damage of a paint and varnish covering remove facing of a radiator, forward wings and mudguards of forward wings.

41. Install the engine upside-down. At installation of the engine on pillows track that adjusting pins on pillows entered openings on engine arms, at the same time openings under bolts on arms and pillows have to be combined.